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SHD Sim FEA

Fatigue

Rainflow counting, S-N and Miner from a stress result

our own post-processing

In development.

This module is phase 2 — the next module after cfd. The solver behind it is chosen and its capability is known. SHD Sim is available today.

What it is

Most structures fail from cycling well below their static strength. Rainflow counting reduces a messy stress history into a set of cycles at different amplitudes, an S-N curve says how many of each the material tolerates, and Miner's rule sums the damage. It is arithmetic on a stress result you already have, not a second solve.

What this analysis needs from you

  • A stress result, which means a static or transient run first
  • An S-N curve for the material and surface condition
  • A load history or duty cycle to count against
  • A mean-stress correction, and a view on which one your code expects

Typical uses

  • Life prediction for cyclically loaded structures
  • Comparing two designs on durability rather than peak stress
  • Assessing a variable-amplitude duty cycle from measured data
  • Finding which load case in a duty cycle actually does the damage

Industries

Sectors where this analysis is routinely asked for.

  • Automotive
  • Rail
  • Wind energy
  • Lifting & handling

What comes out

  • Life estimates at hot spots
  • Damage maps across the part
  • Critical detail ranking
  • Sensitivity to load spectrum

Backend

our own post-processing

Chosen for this analysis type, with its capability verified against the module plan — not decided later.

Status

Phase 2 — the next module after CFD. Telling us you need this analysis moves it up the order — modules are sequenced by who is waiting for them.